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Air Force System Safety Handbook

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TOC

1.0 INTRODUCTION TO SYSTEM SAFETY
1.1 Definitions: System Safety and Safety System
1.2 System Safety Objectives
1.3 Need for System Safety
1.4 System Safety Costs
1.5 Development of System Safety
1.6 Evolution of System Safety Principles

2.0 SYSTEM SAFETY POLICY AND PROCESS
2.1 DoD Directives
2.2 USAF Policy
2.3 Designing for Safety
2.4 System Safety Process
2.5 The Acquisition Cycle
2.6 System Safety in the Acquisition Cycle

3.0 RISK ASSESSMENT
3.1 Definitions
3.2 Types of Risks
3.3 System Safety Order of Precedence
3.4 Mishap Severity Categories and Probabilities
3.5 Mishap Risk Assessment
3.6 Risk Acceptance
3.7 Residual Risk

4.0 SYSTEM SAFETY PROGRAM
4.1 System Safety Program Objectives and Requirements
4.2 Program Balance
4.3 Safety Interfaces
4.4 Program Interfaces
4.5 Tailoring
4.6 Tailoring Checklists
4.7 Abuses
4.8 Small Programs
4.9 Government-Furnished Equipment
4.10 Commercial and Nondevelopmental Items

5.0 SYSTEM SAFETY PROGRAM PLAN (SSPP)
5.1 SSPP–Task 102
5.2 Program Scope
5.3 System Safety Organization
5.4 Program Milestones
5.5 Requirements and Criteria
5.6 Hazard Analyses
5.7 Safety Data
5.8 Safety Verification
5.9 Audit Program
5.10 Training
5.11 Mishap Reporting
5.12 Interfaces
5.13 SSPP Authorship

6.0 OTHER MANAGEMENT TASKS (Ref 30)
6.1 Tasks List
6.2 Task 103–Contractor Integration
6.3 Task 104–System Safety Program Reviews
6.4 Task 105–System Safety Groups/Work Group Support
6.5 Task 106–Hazard Tracking and Risk Resolution
6.6 Task 107–System Safety Progress Summary

7.0 DESIGN AND INTEGRATION TASKS
7.1 Analyse
7.2 Procedures and Types
7.3 Qualitative and Quantitative Analyses
7.4 Design and Integration Tasks
7.5 Task 201–Preliminary Hazard List
7.6 Task 202–Preliminary Hazard Analysis
7.7 Task 203–Requirements Hazard Analysis
7.8 Task 204–Subsystem Hazard Analysis
7.9 Task 205–System Hazard Analysis
7.10 Task 206–Operating and Support Hazard Analysis
7.11 Task 207–Health Hazard Assessment

8.0 DESIGN EVALUATION, COMPLIANCE, AND VERIFICATION
8.1 Task 301–Safety Assessment
8.2 Task 302–Test and Evaluation
8.3 Task 303–ECPs, Deviations, and Waivers
8.4 Task 401–Safety Verification
8.5 Task 402–Safety Compliance Assessment
8.6 Task 403–Explosive Hazard Classification and Characteristics Data
8.7 Task 404–Explosive Ordnance Disposal Source Data

9.0 ANALYSIS TECHNIQUES
9.1 Fault Hazard Analysis
9.2 Fault Tree Analysis
9.3 Common Cause Failure Analysis
9.4 Sneak Circuit Analysis
9.5 Energy Trace
9.6 Evaluation of Analyses (General)
9.7 Preliminary Hazard Analysis Evaluation
9.8 Subsystem Hazard Analysis Evaluatio69
9.9 System Hazard Analysis Evaluation
9.10 Operating and Support Hazard Analysis Evaluation
9.11 Fault Tree Analysis Evaluation
9.12 Quantitative Techniques Evaluations

10.0 SYSTEM SAFETY LIFE-CYCLE ACTIVITIES
10.1 Concept Exploration Phase Activities
10.2 Production Definition and Risk Reduction (PDRR) Activities
10.3 Engineering and Manufacturing Development (EMD) Activities
10.4 Production and Deployment Activities
10.5 Operation and Support Activities
10.6 Major Modifications
10.7 Demilitarization and Disposal
10.8 Facilities Construction Activities

11.0 PROGRAM OFFICE SYSTEM SAFETY
11.1 Program Office Description
11.2 System Safety Manager’s Role
11.3 System Safety Manager’s Responsibilities
11.4 Implementation
11.5 Interfacing
11.6 System Safety Groups
11.7 Key System Safety Personnel Qualifications

12.0 CONTRACTING FOR SYSTEM SAFETY
12.1 Contracting Principles
12.2 Contracting Process
12.3 Contracting for Safety
12.4 Statement of Objectives
12.5 Statement of Work
12.6 Contract Data Requirements List (CDRL)
12.7 Bidders’ Instructions
12.8 Specifications
12.9 Proposal Evaluation
12.10 Evaluation Standards

13.0 EVALUATING CONTRACTOR SYSTEM SAFETY
13.1 Process
13.2 Six Levels of System Safety
13.3 Management and Planning of a System Safety Program
13.4 Engineering Effectiveness of a System Safety Program
Atch I–Personnel Qual/Duties/Resp
Atch II–System Safety Checklist

14.0 FACILITIES SYSTEM SAFETY
14.1 Facilities System Safety Process
14.2 Facility Life-Cycle Phases
14.3 Preliminary Hazard List (PHL)
14.4 Facility Risk Categories
14.5 Facility System Safety Working Group (SSWG)
14.6 Preliminary Hazard Analysis (PHA)
14.7 System Safety Management Plan (SSMP)
14.8 Design Phase
14.9 Construction Phase
14.10 Facilities Safety Analysis (PHA) Example
14.11 MIL STD 882 Guidance

15.0 SUPPLEMENTARY REQUIREMENTS
15.1 Acceptable/Unacceptable Risk
15.2 Industrial Safety
15.3 Biomedical Safety
15.4 Operational Safety

16.0 NUCLEAR SAFETY
16.1 Nuclear Safety Program
16.2 Responsibilities
16.3 Nuclear Safety Goals
16.4 Nuclear Safety Analysis
16.5 Nuclear Safety Reviews
16.6 Use in Space
16.7 Radiological Safety

17.0 EXPLOSIVES SAFETY
17.1 General
17.2 Safety Program
17.3 Explosive Hazards
17.4 Quantity-Distance (Q-D) Principle
17.5 Hazard Classification of Ammunition and Explosives
17.6 Nonnuclear Munitions Safety Board (NNMSB) Certification

18.0 SYSTEM SAFETY IN LOGISTICS
18.1 Introduction
18.2 ALC System Safety Organization
18.3 Risk Assessment for Safety Mods

19.0 ACQUISITION MANAGEMENT OF HAZARDOUS MATERIALS
19.1 Hazardous Materials Impacts

20.0 TEST AND EVALUATION SAFETY
20.1 General
20.2 Types
20.3 Conducting a Safe Test
20.4 Testing the Safety of the System
20.5 The Test Safety Process
20.6 Test Organizations
20.7 Directives, Regulations, and Documentation

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